|
|
American Rotary :: Rotary Phase Converters
Click
any of the following for specifications: |
1
|
|
|

|
|
1 |
1 |
American Rotary Phase Converters
Standard Features: |
American Rotary Phase Converters
Options & Upgrades: |
- Built-in Motor Starter
- Motor-integrated Soft
Start reduces inrush (starting) current by up to 83%
- Exclusive phase
converter generator made by Baldor Electric in the USA
- Limited lifetime rotor warranty
- Power Factor
Correction
- Easy Installation
with 24/7 toll free support
- 240V Input/Output
(transformers available)
- Balanced Voltage for CNC
and other sensitive loads
- Expandable to larger
horsepower
- Quiet, continuous
operation
- Made in the USA
|
- UL Listed Available
- Outdoor TEFC
- NEMA 3R and 4X
- Isolation Mounting Feet
- DIN rail accessories such as contactors,
overloads, timers for automatic switching, etc.
Note:
Many phase converter
manufacturers now claim that they too have soft start when indeed they do
not. Click here for information
on how to verify the truthfulness of such claims.
|
| 1 |
1
|
How To Size Phase Converters (Rotary):
(Please call toll
free 1-888-743-6832 for assistance)
Full load 3-phase current (FLA)
of the rotary phase converter is
represented by the Max. Amps in the specifications tables. For running loads,
figure a +/-5% voltage balance at 50% (FLA) load and +/-10% at 75% (FLA).
For starting, figure at least one size up from load hp for a light load, 2
times larger for a hard load, and 3 times for an extremely hard
load. Rotary phase converters must be additionally oversized for multiple speed
motors, older motors (pre-T-frame), foreign motors, and custom
motors. Always consult our technical sales staff for rotary phase
converters sizing help,
especially for multiple motors, CNC loads, mixed loads of resistive and
motor loads, and other complex loads. Back
to Top >
How To Verify "Soft
Start" claims: |
A regular stock
motor is going to take the values of capacitance shown here.
Therefore, one way to verify a claim of "Soft Start" is to
check the starting capacitance of the phase converter (ie. How many
microfarads are used in the starting circuit? (or) How many
capacitors and at what values?). If the microfarads fall
within the values of the following table, it is simply a stock motor
and is not using integrated soft start:
|
HP
|
3
|
5
|
7.5
|
10
|
15
|
20
|
30
|
40
|
50
|
|
Start(μF)
Capacitance |
240-
360
|
300-
600
|
600-
900
|
800-
1200
|
900-
1800
|
1600-
2400
|
2400-
3000
|
3200- 4000
|
4000-
5000
|
Back
to Top > |
|
- What
are the advantages of American Rotary's Soft-Start phase converter?
American
Rotary's exclusive
motor-integrated solid state soft-start is built directly into the rotary
phase converter generator housing. Achieving
an 83% reduction
in inrush (starting) current, our custom
GENTEC/Baldor
motor generator was granted a Soft-Start rating.
American Rotary phase converters deliver all the power required for
hard starting, heavy duty applications, along with balanced pure sine
wave output and power factor correction for CNC and other voltage
sensitive applications.
- Will I need to buy a
starter for my American Rotary phase converter?
No! Save
money with American Rotary
phase converters with built-in motor starter and automatic
controls. The rotary phase converter will start automatically
at the touch of the "START" button and is conveniently
pre-wired for remote start and time delay. There is no need to
buy an external starter.
- Are American Rotary
phase converters automatic control ready?
Yes! Timing function available for
automatic controls.
- What about CNC Phase
Converters for CNC and other voltage sensitive equipment?
All American Rotary phase converters are designed to operate CNC and
other voltage sensitive equipment. Our selection of CNC
rotary phase converters
are balanced under load and no-load conditions
to meet the requirements of CNC and other voltage sensitive
equipment. Our phase
converters are balanced under load and no-load conditions to better
than +/-5%. American Rotary's soft-start phase converter
generators are manufactured with ISR (Inverter Spike Resistant) magnet
wire. The development and use of ISR magnet wire virtually
eliminates the spikes that are common in CNC applications.
- Are American Rotary
phase converters power factor corrected, and why is it important?
Yes. Power
factor correction keeps the amount of current that the power company
has to produce to power the rotary phase converter to a minimum,
making our rotary phase converters less expensive to run in
industrial areas where "real power" demand charges can
occur. American Rotary
phase converters utilize our own proprietary soft-start generator,
which typically eliminates demand charges.
- Can
American Rotary phase converters handle heavy-duty and hard-starting
loads?
Yes! American
Rotary phase converters are rated "Heavy-Duty",
which make them ideal for instant motor reversing, tapping, and
other heavily loaded and hard starting applications.
- Why do American
Rotary phase converters have PowerGuardTM Protection?
GENTEC's PowerGuardTM
technology keeps the rotary phase converter and other equipment downstream from
the phase converter from restarting when power
is restored after a brownout or blackout. This feature can be turned off for equipment that
is wired to automatically start after the rotary phase converter.
- Do American Rotary
phase converters have flexible mounting options?
Yes! American Rotary phase converter generators can be mounted in a separate room
or structure away from the rotary phase converter control panel, if
desired. The phase converter control panel can also be conveniently mounted
alongside existing service. American
Rotary phase converters are designed with a
variety of mounting options to best suit the area they serve.
- Will American Rotary
phase converters dim my neighbors lights?
No! American Rotary's custom soft-start phase converter
generators reduce inrush current by 83%!
|
- Is installing
rotary phase converters from American Rotary easy?
Yes! Busbars
are easily accessible and safely located in a roomy compartment just
beneath the firewall. This simple design eliminates messy
wiring and cluttered conduit boxes commonly found in rotary phase
converters. Each and every American Rotary phase
converter is shipped with a complete instruction and installation manual.
There is also a step-by-step installation pictorial available on our
website as well as 24/7 toll free technical support.
- Does American Rotary
manufacture or distribute UL Listed Phase
Converters?
Yes!
American Rotary offers GENTEC
UL
Listed phase converters as well as digital Phase
Perfect phase converters.
UL Listed phase converters are often
indicated in new construction. Please visit our online
store for selection, or call toll free 1-888-7GENTEC.
- Is
there an emergency
stop on American Rotary phase
converters?
Yes.
For
operational safety, when the rotary phase converter is powered on and the LED is
illuminated, the "STOP" button is raised for emergency and quick shut-off.
- Will American Rotary
phase converters run multiple motor loads?
Yes. American
Rotary phase converters are capable of running multiple motor loads
which can exceed 3 X's the rated horsepower of the converter ( limited only by the current
available). Many customers buy larger rotary
phase converters than they currently need in anticipation of adding
additional equipment to their shop and/or business.
- Can I run a very small
machine on a very large American Rotary phase converter?
Absolutely. Because all
American Rotary phase converters are balanced from a no-load
condition, there is no minimum to the size of a motor that can
safely be run with any of our
rotary phase converters.
- Please define
American Rotary's
phase converter efficiency and operating cost.
GENTEC
American Rotary phase converters are very efficient. We define
efficiency in terms of "real power" consumption, or more
importantly, what the power company charges. The national
average is $.08/kWhour. American Rotary's published "Idle
Power" reflects this power. Simply measuring the current
will not reflect an accurate current because of the reactive (or
recirculating) current in the phase converter system. Our data
has been obtained by actual meter tests and should be accurate for
most power company meters. Please refer to the following
equation and example:
-
How
does American Rotary calculate phase converter efficiency?
Cost
To Run/hr =
Real Power (kW) x ($/kWhour)
Example: American Rotary
10HP Soft-Start CNC Balanced/All Purpose Rotary Phase Converters Idle
Power = .89kW (unbalanced would nearly double to 1.4kW!) Cost To
Run = .89kW x $.08/kWhour = $.07/hour at idle. Note: When machine
loads are applied to rotary phase converters, the idle power shifts
slightly, but is considered insignificant.
-
Are
American Rotary phase converters loud?
American Rotary phase converters are extremely quiet! The
bearing noise (friction) common in motors manufactured in China is
virtually eliminated by utilizing precision high-speed bearings and
phase converter generators manufactured entirely in the United
States. Mechanical noise (vibration) is virtually eliminated
with proper mounting of the rotary phase converter and rubber
isolation mounts. Electromagnetic noise (humming or buzzing) is
eliminated by strictly balancing the currents and voltages of the
phase converter. Aerodynamic noise (whirring), common in TEFC
stock motors, is greatly reduced by the extremely efficient
motor-cooling method used by our custom phase converter
generators. Learn more
>
|
American
Rotary Phase Converter Types
and phase converter definitions: |
General
Use Information about American Rotary Phase Converters: |
- What are rotary
phase converters?
Rotary phase converters are electrical devices used to converter single phase
power to three phase power for the purpose of running 3-phase
equipment at or near 100% of its rated horsepower.
- What are static phase
converters?
Static
phase converters
simply act as a means to start an electric motor. Once
that motor has been started, the static phase converter disengages -
leaving the electric motor to run on single-phase power. The
power is unbalanced and though it does work, the equipment can
only operate up to about two-thirds the rated horsepower before
forcing too much current through the motor windings.
The unbalanced output and "single-phasing" of a 3-phase
motor is hard on 3-phase equipment and may shorten the life of the
motor itself. While fine to use in some applications, static phase
converters are inefficient and tend to be hard on 3-phase equipment
and therefore, their use is limited.
- Phase
Perfect® phase converters?
Digital
solid-state phase converters, or simply, digital phase converters are
the ultimate in phase converter technology. Phase
Perfect®
has led the industry in this technology by monitoring the phase
conversion process by using a digital signal
processor (DSP) and then continually adjusting the input and output of
the converter to maintain a perfectly balanced power condition under
all load conditions. Learn
more >
- What if I still
have questions about phase converters?
Please feel free to call
us toll free 1-888-743-6832, or email us at sales@AmericanRotary.com.
Our staff is available 24/7 to answer your questions! Please also
visit the "Articles" section of our website for more
information.
|
- Who Can Use Phase
Converters?
Phase
converters are most commonly used in home, hobby, commercial, or
industrial settings where utility 3-phase power is not available, or
is too expensive to install or use. Phase converters convert
single-phase power into three-phase power. Phase converters are a very
cost-effective way to power three-phase electric motors, and they come
with simple and easy to use installation manuals. Phase converters are
rated using the maximum horsepower that they can handle. A true phase
converter supplies an electrical current in all three phases of
operation of an electric motor. Due to the consistent energy flow, the
electric motor will operate at or near its full horsepower capacity.
- Are American Rotary
Phase Converters right for my application?
American Rotary
manufactures and distributes the largest selection of phase converter
in the world. As the only phase converter company to
offer every type of phase converter, you can be absolutely sure that
our only motive is to recommend the best phase converter for your
specific application.
- What types of
equipment do American Rotary phase converters run?
By
balancing the output, phase converters can be used on any type of
equipment. Common uses include woodworking, metalworking, CNC
(computer numerically controlled), food processing, welders, ovens,
grinders, sanders, mills, lathes, planers, mixers, and much more. You
will want to verify that the phase converter is rated for the specific
kilowatts (kW) that your equipment or machine requires. Our technical
support team is available 24/7 toll free at 1-888-743-6832 to answer
any questions you might have, and to help you properly size a rotary
phase converter for your specific application.
See more >
|
|