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What You Need to Know When Buying a Transformer

Buying a transformer can be stressful and confusing, so American Rotary would like to help you better understand what transformers are right for you. Some things to consider when buying a transformer are:

Why do I even need a transformer?

What type of environment am I putting it in?

How do I size a transformer?

Should I buy an auto or isolation transformer?

WYE or Delta?

Why do I even need a transformer?

A transformer is needed anytime you want to raise or lower your supplied voltage. An example of this would be when you have 240v power available, but you have a machine that requires 480v power. American Rotary offers a number of solutions that will allow you to go up or down in voltage as needed.

What type of environment am I putting it in?

There are a number of different enclosure types that you may want to consider when ordering a transformer. You will want to determine if it will be going indoors or outdoors. You may also want to consider things such as corrosion, noise, or if it will be in a hazardous location. Common enclosure types are:

Type 1 – These enclosures are constructed for indoor use to provide a degree of protection against access to hazardous parts and to provide a degree of protection of the equipment inside the enclosure against the entry of solid foreign objects (falling dirt).

Another very common type of enclosure is Type 3R – These enclosures are constructed for either indoor or outdoor use to provide a degree of protection against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against the entry of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the entry of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure.

American Rotary can help to determine the best NEMA rated enclosure for your situation as there are a number of other less common types that we offer by special order only.

How do I size a transformer?

Sizing a transformer can seem quite complex at first, but in reality, it is quite easy if you understand the terms and abbreviations that are used. The following will help ensure you are successful in your quest for the properly sized converter.

1. The transformer size is determined by the KVA of the load.

2. Load voltage, or secondary voltage, is the voltage needed to operate the load.

3. Line voltage, or primary voltage, is the voltage from the source.

4. Single-Phase has two lines of AC power.

5. Three-Phase has three lines of AC power.

6. KVA is kilovolt ampere or thousand-volt amperes. (This is how transformers are rated).

Determine the Load Voltage
Load Voltage = ______________________

Determine the Load Current (Amps)
Load Current/Amps = __________________

Determine the Line Voltage
Line Voltage= ________________________

Then use the following calculations:

Single-Phase Transformers:                       Three-Phase Transformers:

Volts x Amps / 1000 = KVA                             Volts x Amps x 1.732 / 1000 = KVA

Should I buy an auto or isolation transformer?

To know which type of transformer is right for you, it’s probably best to get an understanding of the difference between the two. Here is a brief break down of each:

Auto-Transformer – An Auto-Transformer is an electrical transformer that contains only a single winding, a portion of which is common to both the primary and the secondary circuits. An autotransformer uses a common winding and offers no interference or isolation. Pros: inexpensive, easy to hook-up, typically smaller footprint can go Delta to Delta and Wye to Wye, many tap configurations available. Cons: No isolation, cannot go Delta to Wye.

Isolation/Distribution Transformer – An Isolation or Distribution transformer is an electrical transformer that contains two separate windings. Neither of these windings is shared with one another which allows the primary to be isolated from the secondary. The transformation in voltage between primary and secondary windings occurs as a result of the shared magnetic field in the core. Pros: Provides isolation, can go Delta to Delta, Wye to Wye, or Delta to Wye, Con’s: More expensive, larger footprint.

Wye or Delta?

Transformers can be hooked up in a Delta configuration, Wye configuration, Wye to Delta configuration, or Delta to Wye configuration. So which one is right for you? A Delta configuration uses only three-phase conductors, whereas wye-connected systems carry a fourth neutral conductor which is often grounded but sometimes left floating.

An advantage of the Delta connection is higher reliability. If one of the three primary windings fail, the secondary will still produce a full voltage on all three phases. An advantage of the Wye connection is that it can provide multiple voltages without the need for additional transformers. To know what connection is right for you, we recommend that you refer to the nameplate on your equipment.

American Rotary is excited to announce it has partnered with Hammond Power Solutions to bring you a line of high quality, yet cost-effective, Auto-Transformers and Isolation Transformers. In most cases, American Rotary has an array of in-stock transformers ready to be picked up or shipped to you the same day you order. To learn more, visit our Transformers product page.

Jimmy DiResta with American Rotary Phase Converters

A while back, we had the pleasure to visit with the one and only Jimmy DiResta. Jimmy is a designer, builder, maker, educator, and all-around inspiration to many.

In this video series, DiResta offers insight into how he got started in his dynamic career, advice on how to create an effective YouTube channel, a tour of his shop and farm, his thoughts on three-phase power and using a rotary phase converter, and even answers some questions from the YouTube crowd.

If you don’t already follow his channel, subscribe here. You won’t regret it.

Jimmy DiResta – My Start Part One

Jimmy DiResta – My Start Part Two

YouTube Advice From Jimmy DiResta

Jimmy DiResta Scrappy Shop Tour

Jimmy DiResta Farm Tour

Jimmy DiResta on Three-Phase Power

Jimmy DiResta Q&A

American Rotary Phase Converter Installation Video

If you’ve recently purchased a phase converter or are considering purchasing one, you may be wondering what is all involved when it comes to setting it up.

In this video, we show you the basic installation techniques of the American Rotary Phase Converter Panel. The idea is to show how easy it is to install, and also to provide a video reference for our customers.

As always, if you have any questions regarding your American Rotary phase converter, or which phase converter might be best for your unique situation, give us a call at 1-888-743-6832 and we will be happy to help.

Olivetti Bike Company with American Rotary Phase Converters

As the second of our many stops on our trip to Colorado, we visited with Owner and Designer, Peter Olivetti, of the Olivetti Bicycle Company.

Peter operates his business out of his home workshop in the mountains of Boulder where three-phase power is cost-prohibitive to obtain. In addition, he needs to be able to deliver the custom precision and quality his bikes are known for.

Whether you’re a small home workshop or large production, Olivetti Bike Co. is sure to offer some inspiration!

Custom Bike Maker Peter Olivetti

Olivetti Bike Co. Shop Tour

American Rotary phase converters are perfectly suited for precision metalworking equipment such as wire EDM’s, CNC lathes, CNC mills, and other voltage-sensitive applications. General Metal Fabrication equipment such as grinders, welders, shears, brakes, and benders are often run on American Rotary phase converters. Visit our metalworking applications page to learn more today.

Keith Rucker & Vintage Machinery with American Rotary Phase Converters

Many of you might know him from but you may know him even better as Keith Rucker – The agricultural scientist/machinist!

Come with us as we head down south to Georgia to meet with Keith and hang out at his shop as well as visit a few of his favorite places along the way.

He gives us the background on how and why he got started in machining, why he needed three-phase power, and why he chose American Rotary to make his shop what it is today.

To see more from our adventures with Keith, visit our YouTube channel. Enjoy!

My Shop and How I Got Started

My Shop Needed a Pro Solution

Why I Chose American Rotary

Keith Rucker – Vintage Train Restoration

Keith Rucker – Peanut Science and Education

To learn more about how you can get high-quality three-phase power at an affordable cost, grab our resource guide below.